Custom Machine Vision

Custom Machine Vision at EAM, Inc.

Your most challenging applications can be solved by utilizing the latest technologies, artificial intelligence, and custom software. If we can see it, we can do it.

When standard vision systems fall short, Engineering Automation of Maine (EAM) delivers powerful custom machine vision solutions that solve complex inspection and measurement challenges. Our systems are designed to ensure accuracy, consistency, and repeatability for high-speed manufacturing environments where failure rates and product variation can’t be left to chance.

At EAM, we engineer machine vision systems that go beyond conventional capabilities. Whether your application involves fine-detail inspection, character recognition, or precise gauging, our team builds solutions that integrate seamlessly into your production line and meet the unique requirements of your products and processes.

What Makes EAM Machine Vision Systems Different

EAMVision, our in-house development platform, was created to help manufacturers significantly reduce false failures while boosting inspection performance. We bridge the gap between practical manufacturing needs and cutting-edge innovation with a multidisciplinary team skilled in optics, mathematics, software, and automation engineering. Our systems are custom-built, rigorously tested, and optimized for reliability.

Machine Vision Capabilities

Our team designs and delivers complete turnkey solutions, tailored to your operation. Each system is developed to meet specific goals related to inspection speed, precision, integration, and ease of use. We specialize in:

Defect Detection and Quality Inspection

Our systems can identify surface scratches, cracks, contamination, missing parts, labeling issues, or assembly errors. We help ensure product quality while reducing waste and manual inspection labor.

Optical Character Recognition (OCR)

We build OCR systems that read text, serial numbers, or date codes—even when printed on uneven or reflective surfaces. Optical character verification (OCV) can be added to confirm accuracy.

Dimensional Measurement and Gauging

Using 2D or 3D imaging, our systems can perform accurate measurements, including edge alignment, height, width, and angle checks. These measurements are used for pass/fail decisions, feedback to upstream processes, or real-time adjustments.

Presence/Absence and Part Verification

Our vision systems detect whether key components are present, properly positioned, and within tolerance, helping avoid costly downstream defects or recalls.

Sorting and Classification

We develop vision-guided sorting systems that identify and separate parts based on size, shape, color, or defect type. Systems can be integrated with conveyors or robotic cells for high-speed sorting.

Our Custom Machine Vision Process

Our process ensures every custom vision system is built with precision and aligned to your production goals.

Evaluation and Feasibility Testing

We start by understanding your process and identifying the visual features critical to inspection. Our team conducts sample evaluations in-house to confirm system feasibility and determine the best approach.

Custom System Design

We select the right combination of lighting, optics, camera type, and software tools to deliver robust, repeatable image analysis. The system is engineered to operate reliably in your plant environment.

Programming and Integration

Vision software is tailored to your inspection criteria, and the system is integrated with PLCs, HMIs, or robotic platforms as needed. We ensure seamless communication and system control.

Installation, Testing, and Training

Once installed, the system is tested under real operating conditions. We train your operators and maintenance staff to ensure proper use and long-term system performance.

Support and Optimization

After launch, we provide ongoing support and optimization services, including software updates, fine-tuning, and troubleshooting. Our team is committed to keeping your system running smoothly.

Industries We Serve

Our machine vision systems are used across many manufacturing industries, including:

• Automotive
• Medical device and pharmaceutical
• Consumer goods and packaging
• Electronics and microelectronics
• Industrial products

Your Vision, Engineered to Perform

At EAM, we bring over three decades of automation experience to every machine vision project. Our custom systems are engineered for long-term performance and built to integrate with your existing workflows. Whether you’re looking to reduce inspection errors, increase throughput, or gain better insight into product quality, our team is here to help.

Contact us today to learn how our custom machine vision systems can improve your inspection capabilities and streamline your production line.

Frequently Asked Questions

What is custom machine vision automation?

Custom machine vision uses cameras, lighting, and software to inspect, measure, and verify products. It replaces manual inspection with consistent, automated analysis.

How can EAM’s vision systems detect defects or assembly errors?

Vision systems analyze features such as dimensions, surface defects, and component presence. This allows early detection of issues before products leave the line.

Can vision systems be integrated with PLCs and robotic cells?

Yes, EAM vision systems communicate directly with PLCs and robots. This enables automated decisions such as sorting, rejection, or process adjustments.

Does EAM offer AI-based visual inspection capabilities?

EAM integrates deep learning and AI algorithms for complex inspection challenges. These systems adapt better to variability than traditional rule-based vision.